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Flexible PCB – The Perfect Fit for Complex Applications

  • No MOQ
  • Dupont&Panasonic material are available
  • Min. Line width/spacing 2/2mil • Stable Bending • Ultra-Thin Builds
  • Customized Folded Shape can be supported
  • Trusted by Automotive, Industrial & Precision Electronics
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Advantages of HXD as a PCB Fabricator

We not only produce Flexible PCBs, but we are also committed to solving the physical limits of Flexible PCBs through advanced processes.

Materials
HXD uses high quality materials such as Dupont and Shengyi in Flexible PCB manufacturing, and also offers PCB stiffener including PI, FR4 and stainless steel. For dynamic bending requirements, we can also offer a highly flexible RA Copper solution that can support millions of 180° dynamic cyclic bends without cracking.

Equipment
HXD has a complete range of Flexible PCB production equipment, including process equipment for copper lamination (FCCL), etching, laser and mechanical drilling, and surface treatment. High-precision UV laser technology enables blind vias as small as 0.075mm (3mil), providing more routing space for miniaturised devices.

Customisable
HXD offers custom Flexible PCBs, including 1 to 10-layer flexible boards, single-sided flexible boards, double-sided flexible boards, Rigid-Flex PCBs, and transparent flexible boards.

PCB Certifications

HXD‘s Flexible PCBS

2Layer Flex PCB

2Layer Flex PCB

Reliable 2-Layer Construction with ENIG Finish.Ensures stable electrical performance and good solderability.

2Layer Flex PCB with EMC layer

2Layer Flex PCB with EMC layer

Reduces electromagnetic interference, improving signal integrity in sensitive display devices.

2Layer flex with Routed-slot finger

2Layer flex with Routed-slot finger

Highly bendable and lightweight, ideal for compact consumer electronic designs.

2Layer with 1.2mm FR4 stiffener

2Layer with 1.2mm FR4 stiffener

Provides local reinforcement for connectors or high-stress areas while maintaining overall board flexibility.

3Layer Flex PCB

3Layer Flex PCB

3-Layer Construction with ENIG Finish. Ensures reliable signal transmission and good solderability for multi-layer flex circuits.

Flexible PCB capabilities with HXD

HXD offers a full range of flexible PCB prototyping and production services. Our engineering experts can select the optimal solution for your needs.

ItemsStandard PCBAdvanced PCB
Board TypeFlex 
Number of Layers1-6 layers8 Layers
Material Polyimide(PI), Polyethylen (PET) 
Maximum PCB Size (Dimension)220x1000mm Roll to Roll
Board Size Tolerance (Outline)Min. ±0.1mm 
Board Thickness0.08mm-0.5mm 
Board Thickness Tolerance (t≥1.0mm)±10% 
Board Thickness Tolerance (t<1.0mm)±0.1mm 
Min Trace/SpacingMin. 2/2milMin. 1.5/1.5mil
Trace Width/Spacing Tolerance±20%±10%
Finished Copper ThicknessMin. 1/3oz, Max. 12oz 
Drill Sizes (CNC)Min. 0.15mmMin. 0.1mm
Drill Sizes (Laser)Min. 0.1mmMin. 0.05mm
Hole Location Accuracy±3mil±2mil
Max. Aspect Ratio16:120:1
Min Width of Annular Ring0.15mm (6mil) 
Finished Hole Size Tolerance (CNC)PTH: ±0.075mm, NPTH: ±0.05mmPress Fit: ±0.05mm
Minimum Legend Width (Legend)0.15mm 
Legend Width to Height Ratio (Legend)1:05 
Minimum Diameter of Plated Half Holes0.4mm 
Surface FinishingHASL with lead, HASL lead-free, ENIG, OSP, Hard Gold, Immersion Silver, Immersion Tin, ENEPIG, Carbon Ink 
Solder Mask ColourGreen, Red, Yellow, Blue, White, Black, Matt Green, Matte Black, Purple, None 
SilkscreenWhite, Black, Yellow, None 
PanelizationV-cut, Jump V-cut, Routing 
TestAOI, Fly Probe Testing (Free), Ionic Test, E-test, Impedance Control 
CertificationISO9001, TS16949, ISO14001, UL, RoHS 

What Is a Flexible PCB (FPC)?

Flexible pcb Stack-Up

In Flexible PCB design, the design of the Stack-Up directly affects the impedance control, flexibility, and overall thickness of the board. Below are a few typical stack-up solutions. For customisation, please contact us and we will manufacture to your specifications.

1-Layer Flex – 0,06mm 18µm – without adhesive

13 µm Coverlay
12 µm Adhesive
Top L1 outer copper
18 µm Copper
13 µm Polyimid
Total finished thickness: 0,06mm
Tolerance ±+5%/-10%
Minimum thickness 0,05mm
Maximum thickness 0,06mm

1-Layer Flex – 0,13mm 35µm – without adhesive

25 µm Coverlay
20 µm Adhesive
Top L1 outer copper
35 µm Copper
25 µm Polyimid
Total finished thickness: 0,11mm
Tolerance ±+5%/-10%
Minimum thickness 0,11mm
Maximum thickness 0,09mm

2-Layer Flex – 0,12mm 30µm – without adhesive

13 µm Coverlay
12 µm Adhesive
Top L1 outer copper
30 µm Copper
13 µm Polyimid
Bottom L2 outer copper
30 µm Copper
12 µm Adhesive
13 µm Coverlay
Total finished thickness: 0,12mm
Tolerance ±+5%/-10%
Minimum thickness 0,11mm
Maximum thickness 0,13mm

Get started with Flexible PCBs

Upload your Gerber files for a fast quote in just 1 hour.

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Why Choose Flex PCB(FPC)?

The advantage of Flexible PCB is not only the softness, but also the overall optimization of the system.

Reduced weight significantly:

Superior Durability:With RA copper, Flexible PCB can survive millions of dynamic bends without cracking or breaking.

Reliable performance: Flexible PCB can reduce the use of connectors, which greatly reduces the risk of poor contact due to vibration.

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