HXDcircuit
PCB Manufacturing

LED PCB Manufacturing

We provide custom LED PCB manufacturing solutions for LED lighting applications, stable performance, and full custom design options.

PCB Certifications

Product Range

LED PCB Products

Our LED Light PCB products include a wide range of solutions for different lighting applications, and the following three types are our best-selling products.

  • round-led-panel-light-pcb-1000x1000

    LED Panel PCB

    LED panel PCBs are designed for efficient and uniform lighting performance. They commonly use 2835 SMD LED PCB panels to deliver high brightness, low power consumption, and stable light output for indoor and commercial lighting applications.

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  • 12V LED PCB

    12V LED PCB

    Double-sided routing allows higher circuit density and better design flexibility. It is suitable for more complex LED circuits.

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  • Flex LED Strip PCB

    LED Strip PCB

    12V LED PCB provides stable low-voltage performance, efficient power use, and is ideal for LED strip and lighting applications.

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Product Range

LED PCB Substrate Materials

We offer multiple substrate materials for LED light PCB manufacturing, including FR4, aluminum, and copper-core options. Each material is designed to meet different thermal, electrical, and cost requirements.

  • 2Layer Aluminum PCB

    Aluminum LED PCB

    We use aluminum PCBs as the standard for LED lighting. They offer thermal conductivity of 1–8 W/m·K and are widely used in LED strip applications.

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  • Copper based PCB

    Copper Core LED PCB

    Copper-core PCBs are designed for high-power and extreme thermal environments. Copper-core PCB’s thermal conductivity reaches up to 400 W/m·K, ensuring fast heat dissipation and stable performance.

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  • FR4 Led PCB

    FR4 LED PCB

    FR4 is a low-cost PCB material. Thermal conductivity is about 0.25 W/m·K. It is used in low-power LED applications such as indicator lights and decorative strips.

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Product Range

Types of LED PCB by Structure

We provide different LED PCB structures, including flexible, rigid, and double-sided options, to meet various design, and application requirements in LED lighting projects.

  • Single-Sided-LED-Strip-PCB

    Single Layer PCB

    The most common type with an aluminum base and single-sided routing. It is widely used in most LED lighting applications.

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  • Double-Sided-LED-Strip-PCB

    Double Layer PCB

    Double-sided routing allows higher circuit density and better design flexibility. It is suitable for more complex LED circuits.

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  • Flex LED Strip PCB

    Flexible LED PCB

    Flexible LED PCB is made from polyimide (PI) material. It is bendable and lightweight, making it ideal for LED strips and curved lighting designs.

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Get a Quote

Start Your LED PCB Project Today

Send your requirements now and get a fast quotation for custom LED light PCB manufacturing with stable quality and fast delivery.

Quote within 2 hours DFM review included IPC-A-600 certified

HXD LED Light PCB Manufacturing Advantages

Advanced Thermal Management Technology

HXD can use Direct Thermal Path (DTP) technology. This lets LED thermal pads connect directly to the metal core.

This design effectively eliminates thermal barriers caused by insulating layers, significantly improving heat dissipation efficiency and enhancing LED reliability.

High-Density Interconnect (HDI) Capability

HXD is equipped with advanced manufacturing equipment to handle HDI structures and complex LED array designs.

With laser drilling, we can create microvias as small as 0.15 mm in diameter. This ensures precise connections in high-density LED PCB applications.

Ultra-Fine Line Width and Spacing Precision

HXD supports ultra-fine circuit fabrication with 2 mil line width and spacing.
This enables compact, high-precision LED module production.

This capability is ideal for miniaturized lighting systems requiring high circuit density and reliability.

Advanced Equipment for LED Lighting PCB Manufacturing

HXD has more than 15 years of experience in multilayer PCB production. We keep investing in the latest manufacturing and inspection machines. We keep our equipment in great shape, including laser direct imaging and high-precision lamination presses. This ensures your boards are perfect every time.

drilling machine

Drilling Machine

PTH Plated Through-Hole-Production Line

PTH Plated Through-Hole-Production LineEtching

pcb-Inner-AOI

Inner AOI

OPE Punching Production Line

OPE Punching Production Line

PCB Chemical Pre-treatment Line

PCB Chemical Pre-treatment Line

Automatic-Dry-Film-Laminator

Automatic Dry Film Laminator

Semi-Auto-Legend-Printing

Semi Auto Legend Printing

VCP-Plating

VCP Plating

20+
Years Manufacturing Experience
50+
Advanced Production Machines
3,000㎡
Clean-Room Production Area
ISO
IPC-A-610 (2/3 )

Quality Assurance

Quality Control for LED PCB Manufacturing

We manufacture every LED Lighting PCB through a structured quality process. This ranges from inner layer inspection to final board verification, ensuring your boards perform exactly as designed.

100% Electrical Testing

100% Electrical Testing

Every board is fully tested for open circuits, short circuits, and net continuity before shipment. We use flying probe or fixture-based testing depending on volume, ensuring zero electrical defects reach your assembly line.

100% Automated Optical Inspection

100% Automated Optical Inspection

High-resolution AOI systems scan the inner and outer layers. They find trace defects, missing pads, solder mask misalignment, and other visual issues. This helps catch problems early, saving money.

100% Micro-sectioning TEST

100% Micro-sectioning TEST

We use micro-sectioning to check the inside of the PCB. By cutting a small sample and viewing it under a microscope, we can inspect via plating, layer alignment, and bonding quality. This helps make sure every board is strong and reliable.

100% Final Quality Control (FQC)

100% Final Quality Control (FQC)

Before packaging, each board gets a detailed final inspection. We check dimensions, surface finish, hole quality, silkscreen accuracy, and overall workmanship. This all meets IPC Class 2 or Class 3 standards.

All quality records are traceable and available upon request. We stand behind every board we ship.

Applications of LED Light PCB

Automotive Electronics

Automotive Electronics

LED PCBs are used in car headlights, brake lights, turn signals, and interior ambient lighting. They also support stable power control systems in modern vehicles.

Industrial & Commercial Lighting

Industrial & Commercial Lighting

LED PCBs are widely used in street lights, factory lighting, and high-bay systems. Aluminum PCBs are common because they handle heat well and last a long time.

Smart Home Lighting

Smart Home Lighting

Smart home systems, decorative lighting, and night lighting solutions widely use LED strip PCBs. They support color control and flexible lighting designs for modern homes.

Consumer Electronics & Computing

Consumer Electronics & Computing

They are used in screen backlights, indicator lights, and control panels. Their small size and stable performance make them ideal for compact electronic devices.

Frequently Asked Questions

Which is better: aluminum PCB or copper core PCB for LEDs?
Aluminum PCB is the most cost-effective choice for most LED applications, offering 1.0–3.0 W/m·K thermal conductivity. Copper core PCBs provide excellent heat transfer (up to 400 W/m·K). Copper core PCB cost much more.
Can I use FR4 PCB for LED lighting?
FR4 is only suitable for low-power LEDs such as indicator lights or decorative strips drawing less than 0.5W per LED. For anything higher, FR4's poor thermal conductivity causes overheating and premature LED failure.
What thermal conductivity do I need for my LED PCB?
As a general guide: 1.0 W/m·K for low-power decorative LEDs.

2.0 W/m·K for mid-power panel and strip lighting.

3.0 W/m·K for high-power street lights and industrial fixtures. It also suits outdoor luminaires.
What copper weight should I choose for LED PCB?
1oz copper is standard for most LED PCBs. Choose 2oz for high-current designs (more than 3A per trace) or when you need tighter thermal spreading. Heavy-current bus bars and power distribution layers use 3oz.
What surface finish is recommended for LED PCB?

ENIG (Electroless Nickel Immersion Gold) is the preferred finish for LED PCBs. It provides flat, oxidation-resistant pads that suit SMD LED soldering. HASL is a lower-cost alternative suitable for less demanding applications.
What solder mask color is standard for LED PCBs?
White solder mask is the most common choice for LED PCBs.

Black solder mask is used in automotive and display applications where light absorption is required.
How long does LED PCB fabrication take?
Standard lead time is 5–7 business days. We can complete the Express prototype service in 24–72 hours, depending on board complexity and substrate availability.
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