HIGH-FREQUENCY · LOW LOSS

Rogers PCB Manufacturing

Our engineering team specializes in high-frequency Rogers PCB fabrication — from RO4003C and RO4350B to RT/duroid 5880. Whether you need tight impedance control, ultra-low loss, or reliable performance in extreme environments, we deliver prototype to production as fast as 24 hours.

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HXD 4-Layer Rogers+FR4 Hybrid PCB

4Layer Rogers4350+FR4 with Hybrid Laminating PCB

Rogers 4350 for RF layers + FR4 for structural layers, delivering high-frequency performance with lower material cost

4Layer with Rogers+FR4 Hybrid Board+Copper Coin Buried

Hybrid Material: FR4 Tg170 + Rogers 4350,4-Layer Rigid Structure for Broadcasting Applications,High-Precision PCB Capability

Rogers Corporation

Rogers PCB Material Comparison

High-frequency laminate specifications — sorted by Df (@ 10GHz)

Name	Application Areas	HDI Preferred	Dk @ 10GHz	Df @ 10GHz	Tg °C	Thermal Cond. W/m·K	Elec. Strength V/mil	Moisture Abs. %	Td °C	CTE X ppm/°C	CTE Y ppm/°C	CTE Z ppm/°C	Tensile Mod. Mpsi	Tensile Str. Kpsi	Flexural Str. Kpsi
DiClad 880	Very High Speed / Frequency, Very Low Loss	—	2.17	0.0009	—	0.261	1300	0.02	—	25	34	252	0.202	7.5	—
RT/duroid 5880	Very High Speed / Frequency, Very Low Loss	—	2.2	0.0009	—	0.2	—	0.02	500	31	48	237	0.125	—	—
CLTE-XT	Very High Speed / Frequency, Very Low Loss	—	2.94	0.001	—	0.56	1000	0.02	539	12	13	40	0.26	3.7	5.8
RO3003 HDI ✓	Very High Speed / Frequency, Very Low Loss	✓	3	0.001	—	0.5	—	0.04	500	17	16	25	0.119	—	—
RT/duroid 5870	Very High Speed / Frequency, Very Low Loss	—	2.33	0.0012	—	0.22	—	0.02	500	22	28	173	0.185	—	—
RT/duroid 6002	Very High Speed / Frequency, Very Low Loss, High Dk	—	2.94	0.0012	—	0.6	—	0.02	500	16	16	24	0.12	—	—
IsoClad 917	Normal speed, Normal Loss	—	2.2	0.0013	—	0.263	—	0.04	—	46	47	236	—	3.8	—
CLTE-AT	Very High Speed / Frequency, Very Low Loss	—	3	0.0013	—	0.64	1000	0.03	529	8	8	20	0.26	4.4	7.8
RO3035	Very High Speed / Frequency, Very Low Loss	—	3.5	0.0015	—	0.5	—	0.04	500	17	17	24	0.145	—	—
RO3203	Very High Speed / Frequency, Very Low Loss	—	3.02	0.0016	—	0.48	—	0.1	500	13	13	58	0.351	—	—
TC350 Plus	Very High Speed, Very Low Loss	—	3.62	0.0017	—	1.24	650	0.05	500	10	9	38	—	6.7	9.4
XtremeSpeed RO1200	Very High Speed, Very Low Loss	—	3.05	0.0017	—	0.42	—	0.03	500	8	8	30	—	—	—
TMM 10	Very High Speed / Frequency, Very Low Loss, High Dk	—	9.2	0.002	—	0.76	285	0.09	425	21	21	20	1.79	—	13.62
TC600	Very High Speed, Very Low Loss	—	6.15	0.002	—	1.4	850	0.02	512	9	9	35	—	4.3	9.3
TMM 6	Very High Speed / Frequency, Very Low Loss, High Dk	—	6	0.002	—	0.72	362	0.06	425	18	18	26	1.75	—	15.02
TMM 3	Very High Speed / Frequency, Very Low Loss	—	3.27	0.002	—	0.7	441	0.06	425	15	15	23	1.72	—	16.53
AD1000	Very High Speed / Frequency, Very Low Loss, High Dk	—	10.2	0.002	—	0.81	622	0.03	500	8	10	20	0.2	4.3	7.5
TMM 4	Very High Speed / Frequency, Very Low Loss	—	4.5	0.002	—	0.7	371	0.07	425	16	16	21	1.76	—	15.91
TMM 10i	Very High Speed / Frequency, Very Low Loss, High Dk	—	9.8	0.002	—	0.76	267	0.16	425	19	19	20	1.8	—	13.62
CLTE	Very High Speed / Frequency, Very Low Loss	—	2.98	0.002	—	0.5	1100	0.04	538	9	9	57	1.05	10.3	12.6
TC350	Very High Speed, Very Low Loss	—	3.5	0.002	—	0.72	780	0.05	520	7	7	23	—	8	10
RO3006	Very High Speed / Frequency, Very Low Loss, High Dk	—	6.15	0.002	—	0.79	—	0.02	500	17	17	24	0.187	—	—
RO3010	Very High Speed / Frequency, Very Low Loss, High Dk	—	10.2	0.0022	—	0.95	—	0.05	500	13	11	16	0.28	—	—
RT/duroid 6010 LM	Very High Speed / Frequency, Very Low Loss, High Dk	—	10.2	0.0023	—	0.86	—	0.01	500	24	24	47	0.081	—	—
RT/duroid 6006	Very High Speed / Frequency, Very Low Loss, High Dk	—	6.15	0.0027	—	0.49	—	0.05	500	47	34	117	0.075	—	—
RO4003C	Very High Speed / Frequency, Very Low Loss	—	3.38	0.0027	280	0.71	780	0.06	425	11	14	46	2.821	14.5	40
RO4350B HDI ✓	Very High Speed / Frequency, Very Low Loss	✓	3.48	0.0037	280	0.69	780	0.06	390	10	12	32	2.053	18.9	37
Magtrex 555	Medium speed, Medium Loss	—	6.5	0.01	—	0.47	131	0.25	500	22	25	25	217.7	1.25	1.54
92ML	Medium speed, Medium Loss	—	5.28	0.011	164	2.3	1607	0.12	404	18	18	27	—	14.1	—

Selection Guide

Why Choose Rogers Materials?

Rogers materials are the industry standard for high-speed, high-frequency circuits. By offering exceptional signal integrity and superior heat management, Rogers helps engineers achieve exact impedance control and long-term durability in any environment

Electrical Performance

Frequency & Signal Integrity

Frequency limit Above 5–10 GHz, FR4 begins to show noticeable signal loss, while Rogers materials offer better electrical performance and stability.

Dk stability Rogers materials offer a wide dielectric constant range (2.2–10.2), allowing for precise impedance control in your designs.

Loss factor Df Rogers materials have a Df value between 0.0009 and 0.0037, making them ideal for applications that require high signal integrity, such as antennas and power amplifiers.

In 5G and millimeter-wave designs, Df is the first parameter to consider. The lower the value, the less signal loss at high frequencies.

Thermal Management

Heat & Mechanical Stability

CTE Z-axis Rogers materials feature a CTE (17–18 ppm/°C) similar to copper, which reduces the risk of PTH failure during repeated temperature changes. This makes your circuits more durable and reliable over time.

Thermal cond. Rogers materials have a thermal conductivity of 0.5–2 W/mK, significantly higher than FR4. This allows heat to dissipate quickly, preventing heat buildup and potential device failure.

Tg / Td Rogers materials typically offer Tg > 280°C — mechanical and electrical properties stay stable in high-temperature operating environments

For high-power designs, thermal conductivity should be a top priority.When evaluating thermal cycling reliability, focus on how well the Z-axis CTE matches the copper foil.

Environmental Reliability

Moisture & Harsh Environments

Moisture abs. Rogers materials have a moisture absorption as low as 0.02%. This ensures stable dielectric properties and prevents signal loss, even in humid environments.

Manufacturability & Cost

Process & Budget Optimization

RO4000 series Compatible with standard FR4 processes — no special handling required, lower manufacturing complexity and shorter lead times.

PTFE substrates RO3000 / RT/duroid offer superior electrical performance, but the material is soft and brittle — drilling and lamination are more demanding, requiring specialised surface preparation.

Hybrid stackup Rogers + FR4 hybrid stackups are a popular design strategy that balances high performance with cost efficiency. By using Rogers for critical high-frequency layers and FR4 for others—like power and ground layers—you can achieve excellent signal integrity while keeping costs low.

Material Guide

Common Rogers PCB Materials

A practical reference for the most widely used Rogers laminates — specs, strengths, and when to use each one.

RO4350B

DC – 40 GHz

The industry's default choice for high-frequency PCB design. Excellent balance of loss performance, processability, and cost. Compatible with standard FR4 processes and UL 94 V-0 rated — ideal for hybrid stackups.

Dk @ 10GHz

3.48 ±0.05

Df @ 10GHz

0.0037

Thermal Cond.

0.69 W/m·K

Moisture Abs.

0.06%

Hybrid Stackup 5G Antenna Wi-Fi 6/6E UL 94 V-0

Best for: General high-frequency designs, 5G base station antennas, automotive communication modules, and Rogers + FR4 hybrid constructions.

RO4003C

DC – 30 GHz

Closely related to RO4350B with slightly lower Df and higher Tg. No brominated flame retardants — preferred when loss performance is the top priority and flame retardancy is not required.

Dk @ 10GHz

3.55 ±0.05

Df @ 10GHz

0.0027

Thermal Cond.

0.71 W/m·K

280 °C

RF Front-End Power Amplifier IPC-4103

Best for: RF front-end modules, power amplifiers, and designs where minimum insertion loss matters more than flame-retardancy certification.

RO3003

Millimeter-Wave

Rogers 3003 features a ceramic-filled PTFE substrate with ultra-low Df and stable Dk, making it the preferred material for millimeter-wave (mmWave) designs.

Dk @ 10GHz

3.00 ±0.04

Df @ 10GHz

0.0010

CTE Z-axis

25 ppm/°C

Moisture Abs.

0.04%

77GHz Radar 5G mmWave HDI Compatible

Best for: 77GHz ADAS automotive radar front-ends, 5G millimeter-wave modules, and high-frequency applications above 30 GHz.

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FAQ

Frequently Asked Questions

Everything engineers and buyers ask us most often about Rogers PCB.

What is the difference between Rogers PCB and FR4?

Standard FR4 (Dk ~4.5, Df ~0.02) is widely used, but its signal attenuation becomes excessive once frequencies exceed 5–10 GHz. Rogers materials provide a much lower Df (down to 0.0009) and more precise Dk control that remains stable under thermal and frequency changes.For high-frequency designs where signal integrity is critical, Rogers is the industry-standard choice.

Which Rogers material should I choose for my design?

It depends on your operating frequency and performance requirements. RO4350B is the most widely used option for general high-frequency designs up to 40 GHz. RO3003 is preferred for millimeter-wave applications like 77GHz automotive radar. For aerospace and satellite projects requiring ultra-low loss, RT/duroid 5880 is the top choice. If you're unsure, share your design specs and our engineers will recommend the right material.

Can Rogers PCB be used in multilayer designs?

Yes. Rogers materials are fully compatible with multilayer constructions, including hybrid Rogers + FR4 stackups. We regularly manufacture 4 to 20-layer Rogers PCBs with controlled impedance.

How much more expensive is Rogers PCB compared to FR4?

Rogers materials themselves cost roughly 5–10× more than standard FR4. The total cost difference at the board level depends heavily on layer count, board size, and quantity.

How long does Rogers PCB fabrication take?

Standard prototype turnaround is 3–5 business days. For urgent projects, we offer expedited services with turnaround as fast as 24 hours depending on layer count and design complexity. Contact us to confirm availability for your specific requirements.

What surface finishes are available for Rogers PCB?

We offer ENIG, Immersion Silver, OSP, and HASL.

Do you provide impedance testing for Rogers PCB?

Yes. All impedance-controlled Rogers PCBs go through 100% TDR (Time Domain Reflectometry) testing before shipment. We control impedance to ±5% tolerance and provide test reports upon request.